Impes Innovation | Engineering for Sustainable Future

PROJECT OVERVIEW

Engineering Excellence for Specialty Additives Processing

Impes Innovation Pvt. Ltd. provided Detail Engineering Services for the Additives Mixing Plant developed for specialty additive processing and blending operations. The plant is designed for controlled mixing and processing of chemical additives used in various industrial applications.

Our scope included engineering design and detailing of the agitated reactor system, supporting structures, skid assembly, and plant piping network. The project involved preparation of detailed engineering deliverables to support accurate fabrication and installation of plant equipment and structures.

Impes Innovation also developed a complete 3D model of the skid-mounted system, enabling proper integration of equipment, piping, and structural components while ensuring efficient space utilization and accessibility for operation and maintenance.

Project Snapshot

End User

Pellucere Technologies

Location

Pune, Maharashtra, India

Business Segment

Specialty Chemicals & Additives Processing

Key Services

Detail Engineering, Piping Engineering, 3D Skid Modelling

KEY HIGHLIGHTS

Project Highlights & Achievements

Skid-Based

Complete Modular Design

Zero

Hot Work at Site

3D Model

Complete Skid Integration

±0.5mm

Dimensional Accuracy

OUR SCOPE

Services Provided

Detail Engineering

Mechanical design and detailing of Agitated Reactor
Structural design and detailing for equipment support structures
Preparation of detailed fabrication drawings

Piping Engineering

Piping layout and routing design
Preparation of piping engineering deliverables
Fabrication and installation coordination

3D Skid Modelling

Complete skid 3D model including equipment, piping, and structures
Engineering coordination and layout optimization
Clash detection and resolution

KEY COMPONENTS

Major Equipment Covered

Agitated Reactor System

Precision engineered with optimized mixing capabilities

Skid-Mounted Equipment & Piping Assembly

Complete modular assembly for compact installation

Supporting Steel Structures

Designed for optimal load distribution and stability

Key Features

Complete skid-based plant design for compact installation
Integration of reactor, piping, and structural components through 3D modelling
Engineering deliverables prepared to support off-site fabrication and assembly
Bolted connections for zero hot work at site

Engineering Challenge

Hot work was not permitted at the plant site, which required all fabrication activities to be completed at the workshop.

Entire equipment, piping, and structural systems had to be fabricated at shop and assembled at site using bolted connections.

This required very high dimensional accuracy and precise engineering coordination to ensure proper alignment during site installation.

Our Strategy

Use of detailed 3D modelling to ensure precise alignment of equipment, piping, and structures
Preparation of fabrication drawings with high dimensional accuracy
Engineering approach focused on modular fabrication and bolted site assembly to comply with site restrictions