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Process Optimization Project

Mango Pulp
Processing Plant

Basic Engineering and technical consultancy services for capacity revalidation and process optimization of mango pulp evaporation plant.

Andhra Pradesh, India
Tasa Foods Private Limited
Capacity
Revalidated
Pressure Drop
Resolved
PROJECT OVERVIEW

Engineering Excellence for Fruit Processing

Impes Innovation Pvt. Ltd. provided Basic Engineering and technical consultancy services for the Mango Pulp Processing Plant developed for fruit processing and pulp production. The facility is designed to process fresh mangoes into mango pulp used in various food and beverage applications.

The client was facing an issue where the plant was not able to achieve its originally designed processing capacity. Impes Innovation was engaged to perform a process review and capacity revalidation study of the existing mango pulp evaporation plant to identify the root cause of the problem.

During the evaluation, our team identified that high pressure drop in the process line was restricting the system performance, which resulted in lower throughput than the design capacity. After detailed analysis, Impes Innovation recommended appropriate pump replacement and system optimization, which successfully reduced the pressure drop and enabled the plant to achieve the desired operating capacity.

Project Snapshot

End User

Tasa Foods Private Limited

Location

Andhra Pradesh, India

Business Segment

Food Processing & Fruit Processing Industry

Key Services

Process Review, Capacity Revalidation, Process Optimization

KEY HIGHLIGHTS

Project Highlights & Achievements

Capacity

Revalidated

Pressure Drop

Resolved

Root Cause

Identified

Design

Capacity Achieved

OUR SCOPE

Services Provided

Basic Engineering

  • Process Review & Evaluation
  • Capacity Revalidation Study
  • Operational Bottleneck Identification

Process Optimization

  • Root Cause Analysis
  • Hydraulic Performance Evaluation
  • Pump Replacement & System Optimization
PROBLEM & SOLUTION

Root Cause Analysis & Resolution

Problem Identified

High pressure drop in process line restricting system performance

Root Cause

Inadequate pump sizing causing hydraulic limitations

Solution Implemented

Pump replacement and system optimization to reduce pressure drop

Key Features

  • Detailed engineering evaluation of existing evaporation plant performance
  • Identification and resolution of hydraulic limitations within the system
  • Practical engineering solution enabling the plant to reach design capacity

Engineering Challenges

  • Diagnosing performance issues in an operating plant without disrupting production
  • Identifying the root cause of capacity loss within a complex evaporation system
  • Developing a cost-effective modification to resolve pressure drop issues

Our Strategy

  • Detailed hydraulic and process evaluation of the existing system
  • Engineering-based approach to identify equipment performance limitations
  • Providing practical revamping solutions with minimal modification to existing systems

Project Achievements

Successful identification of high pressure drop as the root cause of capacity limitation

Implementation of pump replacement and system optimization

The plant was able to achieve the desired processing capacity as per design

VISUAL REPRESENTATION

Project Gallery

Mango Pulp Processing Plant - Engineering Visualizations

For detailed specifications and engineering drawings, please contact our team

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